-
Xinxintian Industrial Zone, Shajing Street,Bao'an District, Shenzhen, China
Cable Assembly
What is Custom PCB Cable Assembly ?
What is PCB cable (wire) assembly?
The PCB cable (wire) assembly refers to the process of integrating several wires and cables in a bundle structure to facilitate signal transmission and power delivery within a printed circuit board (PCB). This process systematically interconnects PCB components to transmit electrical power or signals efficiently. The cable assembly is compatible with both active and passive components used in high -volume PCB applications. A specific cable assembly contains dozens of wires that interconnects hundreds of terminals and PCB materials. Its cost -effective nature and digital connectivity features make it a reliable solution for PCB manufacturers. Additionally, the wire harness-gate boards undergo several rigorous testing processes, which ensure undisclosed reliability and functionality in PCB production services.
How many types of PCB Cable Assemblies ?
- Automobile wiring harness assembly – Professional automotive wiring harness manufacturing, suitable for all types of vehicles.
- Electronic equipment wiring harness – Customized precision electronic wiring harness to meet a variety of electrical connection needs.
- Industrial machinery wiring harness – Rugged and durable industrial wiring harness to improve mechanical efficiency.
- Household appliance wiring harness – Special wiring harness solutions for home appliances to ensure safety and efficiency.
- Medical equipment wiring harness – High-precision medical wiring harness assembly to help health technology.
- Aviation wiring harness system – Aviation-grade wiring harness assembly service to ensure safe and reliable flight.
- Communication equipment cable – Efficient communication cable assembly to optimize signal transmission quality.
- New energy vehicle wiring harness – Special wiring harness for new energy vehicles to promote green travel.
- Special environment wiring harness – Anti-harsh environment wiring harness design to adapt to extreme conditions.
What the Differences Between Cable Assemblies and Wire Harnesses?
1.Conductor Structure Difference: Cable Multi-Core Integration vs. Wire Single-Vyer Independence (Power Transmission/Signal Serve)
2.Various components units: cable assembly modular vs. Wire Harnes Branch Bundling (Industrial Wiring/Automotive Assembly)
3.Application landscape division: Cable focuses on high-existing scenarios vs. wire system focuses on interconnection (data center/vehicle network)
4.Protection level difference: cable assembly ip69K certification vs. wire harness flexible sheath (extreme environment/vibration protection)
5.Process Technology Features: Cable crimping welding welding priority vs. wire horrnessal riveting dominance (automatic assembly/manual bundling)
6.Cost Structure Comparison: Cable assembly material premium vs. wire harness labor ratio is higher (copper content cost/process optimization)
7.Degree of adaptation: Cable has many standardized interfaces vs. Wire Harness Topology is flexible (plug and play/vehicle optimization)
8.Various Certification System: Cable ul/IEC Certification vs. Wire Harnes Automotive Grade Standards (Consumer Electronics/TS16949)
9.Transmission Performance Focus:Cable has good durability in strong anti-interferennies vs. Wire has good durability (EMI shielding/heat and oil resistance)
What application of Our Cable Assembly ?
🌟 8 key application of Cable assembly | Covering a market worth hundreds of billions, driving industry upgrades!
1️⃣ High-voltage wiring harnesses for new energy vehicles • 800V platform adapts to electrification, and lightweight aluminum wires improve battery life.
2️⃣ Wiring harnesses for smart connected vehicles • ADAS sensor transmission, Ethernet wiring harnesses accelerate vehicle networking.
3️⃣ Flexible wiring harnesses for industrial robots • High-precision motion guarantee for robotic arms, PLC control wiring harnesses optimize signals.
4️⃣ High-speed wiring harnesses for 5G base stations • High-frequency and low-loss transmission, anti-interference optical cables adapt to extreme environments.
5️⃣ High-temperature resistant wiring harnesses for aerospace • Carbon fiber reduces weight by 40%, and superconducting materials break through extreme temperature limits.
6️⃣ Medical sterile wiring harnesses • EMC certification is compatible with MRI, and corrosion-resistant silicone wires are adapted to surgery.
7️⃣ Smart home appliance micro wiring harness • IoT connection remote control, flexible printed circuit compression space.
8️⃣ New energy photovoltaic wiring harness • Weather-resistant design to resist deserts and oceans, high current transmission to optimize energy efficiency.
Why US to be your PCB Cable Assembly Partner ？
- Advanced production equipment – Using the latest technology to improve production efficiency and quality standards.
- Strict quality control – Precision testing process ensures that every harness meets high standards.
- Large-scale production capacity – Mass production of thousands of pieces per day to meet customer needs without pressure.
- Customized design service – Provide professional customized solutions to meet various special requirements.
- Quick response to the market – Flexibly adjust the production line to respond quickly to market changes.
- Environmentally friendly material selection – Use green materials to support sustainable development goals.
- Multi-industry application experience – Rich cases in multiple fields such as automobiles, electronics, and medical.
- Efficient logistics and distribution – Global distribution network to ensure that products arrive on time.
- Technical support team – Professional after-sales support to solve any customer questions.
English
German
Spanish
French
Italian
Portuguese
Russian
Arabic
Romanian